Batch Processing

Transforming Inputs into Products

Control the Complexity

Batch processing, with its need to bring together multiple ingredients and transform them in a controlled manner, is inherently complex. We help you control the complexity, through the integration of proven processes, software, and equipment, to create a batch processing system that generates high-quality output in a manner approaching continuous workflow.

  • Recipe management
  • Batch scheduling
  • Control parameters
  • Traceability
  • QA system integration
  • Automate compliance

Operational Excellence in Batch Processing

No surprise, excellence in batch processing is the result of a recipe — a successful blending of key ingredients: processes, software, and equipment. With our experience building batch processing systems for pharmaceuticals, beer, candy, and much more, we understand the challenges, the regulatory requirements, and the operating limitations you face. Our solutions engineers work closely with you to custom-tailor a system that integrates with your environment.

Efficiency

Store and easily access detailed production recipes with ingredient quantities and processing parameters. Track and manage raw material inventory levels to ensure sufficient stock for each batch production.

Traceability

Electronic Batch Records (EBRs) allow you to track each batch throughout the production process — including lot numbers, expiry dates, and quality data — for full product traceability, crucial for regulatory compliance.

Flexibility

Dynamically size and schedule batches. Adjust batch formulas and bill of materials. Prioritize and expedite particular batches. Manage equipment and resource availability and capacities.

Quality

Integrate quality checks at different stages of production, allowing for immediate identification and correction of issues. Comply with regulations such as FDA 21 CFR Part 11 and more.

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